Product Overview
This online automatic soldering machine utilizes an industrial control computer to precisely execute welding processes through programmed control of solder points. It seamlessly integrates with production lines, effortlessly adapting to both large-scale standardized production and flexible small-batch multi-variety production modes, effectively meeting the diverse needs of enterprises.
Product Composition and Workstation Advantages
The automated soldering workstation, composed of multiple online soldering machines, features 1 dual-head automatic soldering machine as the core, equipped with two flipping mechanisms and three transfer mechanisms. It allows flexible configuration of equipment stations based on actual production layouts, enabling changes in product conveyor directions and arbitrary-angle rotation of products to meet multi-directional welding requirements, greatly enhancing production capacity.
The workstation can also connect conveyor tracks of different directions and heights for flexible combinations. It optimizes equipment layouts within limited space, saving floor area, creating added value for enterprises, and advancing industrial automation with low cost, high efficiency, and strong versatility.
Performance Advantages
1. Multi-Axis Composite Motion
Equipped with X, Y, Z, and R-axis composite motion capabilities, it comprehensively meets soldering requirements in three-dimensional space. Whether for complex-shaped products or multi-angle solder points, it achieves precise positioning and welding, overcoming the spatial limitations of traditional soldering equipment.
2. Rotational Soldering Function
The specially designed R-axis rotational soldering function enables effortless handling of products requiring rotational welding. For example, it achieves continuous and uniform rotational soldering for circular or ring-shaped structures, ensuring consistent soldering quality-a feat unattainable with manual welding or simple linear motion soldering machines.
3. Precision Servo Motor Control
Powered by high-precision servo motors, its exceptional control accuracy and stable operation ensure reliable soldering. Soldering position accuracy reaches an extremely high level, with repeat positioning precision ensuring every weld lands precisely at preset locations. This guarantees stable welding quality, reduces defects, and lowers production costs.
4. High-Capacity Storage and Industrial Control
Leveraging the robust processing power of an industrial control computer, soldering program storage capacity is unlimited. Enterprises can store vast soldering programs for different products and process requirements, enabling instant retrieval without concerns about storage limitations or program overwriting, providing strong support for diverse production tasks.
Product Technical Specifications
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Model NO. |
GT-HJ351ZX |
GT-HJ451ZX |
GT-HJ551ZX |
GT-HJ561ZX |
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Size |
L700×W660×H1300 (mm) |
L700×W660×H1300 (mm) |
L700×W660×H1300 (mm) |
L700×W660×H1300 (mm) |
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Working Stroke |
X axis |
300mm |
400mm |
500mm |
500mm |
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Y axis |
500mm |
500mm |
500mm |
600mm |
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Z axis |
100mm |
100mm |
100mm |
100mm |
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R axis |
±300° |
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Shaft Driving Speed |
0-1000mm/s |
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Motion Precision |
XYZ axis |
±0.02mm |
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R axis |
±0.02° |
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Online Track |
Width of the online track: 50mm-500mm (adjustable) |
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Temperature Control |
50°C-550℃ |
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Precision of Temperature Control |
±2℃(without airflow or load) |
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Tin Feeding Speed |
0-50mm/s |
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Diameter of Applicable Tin Wire |
0.5/0.6/0.8/1.0/1.2mm |
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Load of Workbench |
30kg |
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Program Storage |
Unlimited |
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Drive Mode |
Precision Servo Drive |
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Control System |
Industrial PC + Motion Control Card |
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Communication Port |
USB/RS232 |
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Quantity of Welding Head(s) |
1/2 (Customizable) |
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Temperature Controller |
Single/Dual output |
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Tin Feeding Unit |
Single/ Dual tin feeding unit (tin breaking unit available) |
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Ambient Temperature |
0℃~40°C |
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Relative Humidity |
20%-90% |
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Air Supply |
0.4~0.6Mpa |
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Power Supply |
220V 50Hz |
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Weight |
Approx 260kg |
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Application Fields
Widely applicable to soldering tasks for various PCB boards in electronics manufacturing, such as mobile phones, computers, and communication devices. In automotive electronics, it supports soldering of critical components like control modules and sensors. For home appliance production, it efficiently handles circuit board soldering in TVs, refrigerators, air conditioners, etc. In the LED lighting industry, it meets high-precision soldering demands for LED beads and driver circuits, delivering robust support for automated production across multiple sectors.
Our online automatic soldering machine, with its advanced automation technology, flexible workstation configurations, and outstanding performance, has become an indispensable key equipment on industrial automation production lines. It not only enhances production efficiency, improves product quality, and reduces labor costs but also adapts to diverse production demands. In a competitive market, it empowers enterprises to seize opportunities and achieve sustainable development. Choose our online automatic soldering machine to embark on a new era of efficient, intelligent welding production.
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