Online Automatic Soldering Machine

Online Automatic Soldering Machine
Details:
The online automatic soldering machine is a highly automated welding device capable of performing functions such as automatic solder feeding and welding within production lines without manual intervention. It significantly improves welding efficiency and quality, reduces labor costs and intensity, and is widely used in electronics manufacturing, automotive electronics, home appliances, communications, LED lighting, and other industries. It is an indispensable equipment for modern automated electronic production.
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Description
Technical Parameters

Product Overview

 

This online automatic soldering machine utilizes an industrial control computer to precisely execute welding processes through programmed control of solder points. It seamlessly integrates with production lines, effortlessly adapting to both large-scale standardized production and flexible small-batch multi-variety production modes, effectively meeting the diverse needs of enterprises.

 

Product Composition and Workstation Advantages

 

The automated soldering workstation, composed of multiple online soldering machines, features 1 dual-head automatic soldering machine as the core, equipped with two flipping mechanisms and three transfer mechanisms. It allows flexible configuration of equipment stations based on actual production layouts, enabling changes in product conveyor directions and arbitrary-angle rotation of products to meet multi-directional welding requirements, greatly enhancing production capacity.

The workstation can also connect conveyor tracks of different directions and heights for flexible combinations. It optimizes equipment layouts within limited space, saving floor area, creating added value for enterprises, and advancing industrial automation with low cost, high efficiency, and strong versatility.

 

Performance Advantages

 

1. Multi-Axis Composite Motion

Equipped with X, Y, Z, and R-axis composite motion capabilities, it comprehensively meets soldering requirements in three-dimensional space. Whether for complex-shaped products or multi-angle solder points, it achieves precise positioning and welding, overcoming the spatial limitations of traditional soldering equipment.

2. Rotational Soldering Function

The specially designed R-axis rotational soldering function enables effortless handling of products requiring rotational welding. For example, it achieves continuous and uniform rotational soldering for circular or ring-shaped structures, ensuring consistent soldering quality-a feat unattainable with manual welding or simple linear motion soldering machines.

3. Precision Servo Motor Control

Powered by high-precision servo motors, its exceptional control accuracy and stable operation ensure reliable soldering. Soldering position accuracy reaches an extremely high level, with repeat positioning precision ensuring every weld lands precisely at preset locations. This guarantees stable welding quality, reduces defects, and lowers production costs.

4. High-Capacity Storage and Industrial Control

Leveraging the robust processing power of an industrial control computer, soldering program storage capacity is unlimited. Enterprises can store vast soldering programs for different products and process requirements, enabling instant retrieval without concerns about storage limitations or program overwriting, providing strong support for diverse production tasks.

 

Product Technical Specifications

 

Model NO.

GT-HJ351ZX

GT-HJ451ZX

GT-HJ551ZX

GT-HJ561ZX

Size

L700×W660×H1300 (mm)

L700×W660×H1300 (mm)

L700×W660×H1300 (mm)

L700×W660×H1300 (mm)

Working Stroke

X axis

300mm

400mm

500mm

500mm

Y axis

500mm

500mm

500mm

600mm

Z axis

100mm

100mm

100mm

100mm

R axis

±300°

Shaft Driving Speed

0-1000mm/s

Motion Precision

XYZ axis

±0.02mm

R axis

±0.02°

Online Track

Width of the online track: 50mm-500mm (adjustable)

Temperature Control

50°C-550℃

Precision of Temperature Control

±2℃(without airflow or load)

Tin Feeding Speed

0-50mm/s

Diameter of Applicable Tin Wire

0.5/0.6/0.8/1.0/1.2mm

Load of Workbench

30kg

Program Storage

Unlimited

Drive Mode

Precision Servo Drive

Control System

Industrial PC + Motion Control Card

Communication Port

USB/RS232

Quantity of Welding Head(s)

1/2 (Customizable)

Temperature Controller

Single/Dual output

Tin Feeding Unit

Single/ Dual tin feeding unit (tin breaking unit available)

Ambient Temperature

0℃~40°C

Relative Humidity

20%-90%

Air Supply

0.4~0.6Mpa

Power Supply

220V 50Hz

Weight

Approx 260kg

 

Application Fields

 

Widely applicable to soldering tasks for various PCB boards in electronics manufacturing, such as mobile phones, computers, and communication devices. In automotive electronics, it supports soldering of critical components like control modules and sensors. For home appliance production, it efficiently handles circuit board soldering in TVs, refrigerators, air conditioners, etc. In the LED lighting industry, it meets high-precision soldering demands for LED beads and driver circuits, delivering robust support for automated production across multiple sectors.

 

Our online automatic soldering machine, with its advanced automation technology, flexible workstation configurations, and outstanding performance, has become an indispensable key equipment on industrial automation production lines. It not only enhances production efficiency, improves product quality, and reduces labor costs but also adapts to diverse production demands. In a competitive market, it empowers enterprises to seize opportunities and achieve sustainable development. Choose our online automatic soldering machine to embark on a new era of efficient, intelligent welding production.

 

 

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