Automatic Laser Soldering Machine for Module

Automatic Laser Soldering Machine for Module
Details:
This equipment is suitable for the assembly of soft pack power battery module section, which mainly has battery automatic loading, pole lug laser welding, battery stacking, laser welding manifold, installing BMS, laser welding between modules, into the set of boxes, output connecting line and BMS connection, collecting row line connection, buckling the cover, glue filling and other functions.
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Description
Technical Parameters

Product Features:

 
  • AGV trolley loading, equipment automatic loading and code scanning grouping
  • The number of stacked cores can be set by the system
  • Automatic loading of adapter plate and automatic insertion and bending of core lugs.
  • Automatic laser welding of core lugs and adapter plate nickel sheet.
  • Automatic loading of BMS assemblies (bracket, BMS, protection board) and laser welding with positive pole of module
  • Automatic loading of inter-module current carriers and automatic laser welding.
  • Laser welding of BMS to negative terminal of module
  • Automatically put on the cover of the cassette and install each latch in place
  • Automatic module glue filling
  • Automatic module loading and unloading to AGV carts
  • Laser welding quality inspection (appearance, welding effect)

 

MES system traces back the parameters of electric core and module:

 

1.Aluminum to nickel welding at the lug position of the battery core:

  • Automatic laser welding of lugs and aluminum to nickel.
  • Automatic removal of aluminum to nickel dust
  • Automatic feeding, punching and loading of aluminum to nickel.
  • Aluminum to nickel and lug positioning accuracy ± 0.3mm (CCD positioning)
  • Excellent welding rate ≥99.5%.
  • Automatic online laser welding effect monitoring
  • High welding efficiency

 

2.Welding lugs and manifolds:

  • Automatic laser welding of lugs and manifolds
  • Fully automatic loading of current plate
  • Automatic shaping and positioning of current plate and core lugs.
  • High positioning accuracy of current plate and lugs
  • Automatic online laser welding effect monitoring
  • Adoption of robot flexible welding, good interchangeability, high efficiency and good performance.
  • Automatic loading of auxiliary materials
  • Automatic lug bending
  • CCD monitoring and positioning
  • Automatic module height monitoring

 

 

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