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This equipment adopts three stations, positive and negative pole pieces and diaphragm are fixed on their respective unwinding shafts, after automatic unwinding and automatic deviation correction and positioning. According to the process requirements, the laser cutting and shaping of electrode lugs and winding of battery core are completed in turn. After winding, the termination tape is put on, and the material is automatically fed into the conveyor belt to complete the production of the electric core.
Application Field:
New energy, winding process, cylindrical lithium-ion power battery cells.
1. It can realize automatic material changing rolls and shorten the time of material changing;
2. Adopting independent dust removal system and airtight protective cover to ensure the cleanliness of the whole machine;
3. High-precision servo feeding drive to ensure the precision of cutting position;
4. High-speed laser cutting electrode lugs, high-resolution CCD all-round detection;
5. Multi-stage deflection correction, real-time correction, effective response to the wave piece;
6. Constant tension or variable tension winding, tension fluctuation ≤5%;
7. Multiple electrode lugs shaping, set up end face molding detection;
8. Three-station winding, line speed up to 3m/s, simple and efficient needle change;
9. It can be wound with small and large needles, and has the function of reaming and burning holes;
10.Hit-pot testing, rejecting defective products and handling finished cores.
Application Efficiency
1. Adopting multi-pole deflection correction and multi-position CCD detection of incoming materials, molding, winding and finished products to ensure that the quality of the cores flowing down the conveyor belt is in line with the requirements of the process parameters;
2. The whole machine integrates laser cutting lugs, lug forming and core winding process. Compared with the traditional full lug winding, the machine can effectively avoid the impact on the safety of the electric core caused by the metal chips and diaphragm damage caused by kneading. And the multi-process is integrated into one machine, forming at one time, which can reduce the consumption of multi-process transit and time, and reduce the cost of equipment, land occupation, storage, labor, and so on;
3. The whole machine adopts automatic material change, which reduces the manual time and can effectively improve the activation and stability of the equipment to ensure stable production capacity.
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